Ultrasonic converters are versatile products used in many industries, from textiles to automobiles. Here are three facts about them.
1. Where Ultrasonic Converters Are Used
Ultrasonic converters are used in welding metals and plastics. Ultrasonic welding is more cost-effective than typical welding because it uses pressure and high-frequency sound waves to create the heat necessary to weld materials rather than flames. Ultrasonic welding pops up in surprising places. It’s useful for fabric and wires so it’s commonly used in products such as sneakers and electronics, for example.
2. How Ultrasonic Converters Work
In the ultrasonic welding process, the materials to be welded are secured and a tool such as a piston applies force to press the two materials together. Then, a high-frequency sound current is applied to the materials to heat them and bind them together. Much of this process is automated and can be controlled by computers, so small products like car keys can be easily produced utilizing this method. Different converters operate at different frequencies and the type of converter used in a project will be determined by the materials being used and the products being created.
3. Replacing Ultrasonic Converters
There are a few things to think about when you’re looking for an ultrasonic converter replacement. Consider your price range and the type of converter you need. What size should it be? What frequencies do you need it to be able to reach? Additionally, think about the way you want to replace your ultrasonic converter. Think about whether you want a brand new converter or a pre-owned converter an option can be considered. Consider the needs of your project and how often you’ll be using the converter
There are several types of ultrasonic converters used for different industries and there are options for all sizes and types of businesses.